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Resin button production process

April 01, 2024

1. Raw materials: Unsaturated polyester is a raw material extracted from petroleum, transparent and viscous liquid. Resins with catalysts and hardeners can be added with different colorants, or other raw materials, such as wax, salt, sawdust, straw, etc., with different amounts of raw materials, at different concentrations, different temperatures, different rotation speeds and special Under the cooperation of accessories, it will produce ever-changing patterns. It is also an important material that can be used to imitate natural regenerated buttons such as imitation pearl shells, horns, fruits, wood grain, stones, and marble.

2. Plate: Pour the fully mixed resin into the rotating bucket, commonly known as the rewind bucket or large caliber, and pour as many layers as needed. After about 30 minutes, the resin in the bucket can be cut into a soft gel due to a chemical reaction. Plate shape, then placed on the embryonic machine, the new embryo out. A plate rushes out of 24L of neo-E.

3. Sticks: The completely mixed glue is poured into a waxed aluminum tube through a special oscillator. After the glue is pulled into a soft gel, the glue stick in the aluminum tube is pulled and sliced. The slicing knife can cut 1,300 particles per minute. Newborn embryo. Each stick can be cut into 24L embryos.

4. Stick embryos: All embryos or stick embryos are soft and must be placed in hot water at 80 degrees for 10 hours to speed up the chemical reaction. After the reaction, the embryos become hard embryos.

5. New money: automatic car machine, you can once pass the car surface, the bottom of the car and punch, even if the lettering, cut flowers can also be completed in one go. Ordinary four holes with a side and bottom New Zealand, can be carved out of 100 per minute, the same as the embryo and stick embryo.


6. Grinding: As the surface of the car and the bottom of the vehicle leave marks, it needs to be put into the barrel to make it smooth. The slow-rotating water mill bucket is mainly filled with water and lime powder. This process takes ten hours. After the water is rubbed, the New Zealand has a dull mist effect. If the lighting effect needs to be brightened, it is mainly used to put bamboo cores and wax in the brightening bucket. This process takes 20 hours; or a small stone and stone powder is used in the water polishing machine. To achieve the above effect, this process takes 15 hours.

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