Resin Buckle Production Process

The production process of resin buttons (unsaturated polyester) can be divided into two categories: sheet (sheet board New) and bar (stick flower new).

1 raw materials

Unsaturated polyester is a raw material extracted from petroleum, and is transparent with a viscous liquid.

The resin with accelerator and curing agent can be added to different colorants, or other raw materials, such as wax, salt, wood chips, straw, etc., different amounts of raw materials, at different concentrations, different temperatures, different speeds and special With the matching of accessories, it will produce ever-changing patterns, and it is also an important material for making imitation natural pearls, horns, fruits, wood grain, stone, marble and other natural reproduction buttons.

2 Select blanks as required

1: Plate: Pour the completely mixed resin into the rotating centrifuge barrel. It is commonly called rewinding barrel or large diameter. If necessary, it can be poured into multiple layers. After about 30 minutes, the resin in the barrel is soft and gelatinous due to chemical reaction. In the form of a plate, then placed on the blasting machine, the new embryo is punched out. A plate rushed out of 14L of neo-E.

2: Bar material: The completely mixed mortar, through a special swinger into the waxed aluminum tube, until the glue into a soft gel pulled out of the plastic rod in the aluminum tube immediately sliced, the slicing knife can be cut every 1300 18L neu embryo. Each stick can be cut into 24L embryos about 2 inches.

3 Embryo hardening

All plate embryos or rods are soft and must be placed in hot water at 80 degrees for 10 hours to speed up the chemical reaction. After complete reaction the embryos are hard embryos.

4 automatic processing

The automatic car machine can pass the car surface, the bottom of the car and punch holes once, even if lettering and engraving can be completed in one go. Ordinary four-hole side and car bottom, can be carved out of 100 capsules per minute, the same plate and bar.

5 polishing (grinding)

Since the surface of the car and the bottom of the car leave a knife mark, it needs to be placed in a water mill bucket to be slippery. The slow-rotating water mill bucket is mainly filled with water and matte powder. This process takes ten hours. The button after water-milling is dumb-mist effect. If the lighting effect is to be brightened, the bamboo core and wax are mainly put in the barrel. This process takes 20 hours; or the small stones and stone powder are used in the water-polishing machine. To achieve the above effect, this process takes 15 hours.

Ordinary resin buttons are made in this way, and more beautiful buttons can be made with their own imagination.

The same resin-based raw material can also be used as a resin horn button, resin button, resin plate, and so on.

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